customized sheet metal fabrication progressive die stamping parts,metal angle brackets for customized

Customized sheet metal fabrication progressive die stamping parts,metal angle brackets for customized

Sheet Metal Fabrication Services Capabilities


Sheet Metal Fabrication ProcessesCut
Pierced
Extruded
Embossed
Etched
Formed (Up and Down)
Sheared
Tapped
Grinding
Blending
Deburring
Welding (MIG, TIG, Spot)
Hinges
Bending
Forming
Perforations
Seams
Louvers
PEM Insertion
Hardware Insertion
Automation CapabilitiesCNC Controls on Punching Machine
Brake Auto-feed PEM
Hardware Insertion Equipment
Automated Bending and Forming in Punching Machine
Manual
Thickness Range (punching machine)0.006 to 0.25 inch (sweet spot is 0.030-0.060 inch)
Maximum Sheet Metal Width (punching machine)48 inch
Maximum Sheet Metal Length96 inch (punching machine)
88 inch (bending)
Tolerance (+/-)(punching machine)0.001 inch
Materials UsedAluminum 7075, 5052, 6061
Brass
Carbon Steels, HRS, CRS, LCS, HSLA
Copper
Exotic Metals
Inconel
KovarAluminum 7075, 5052, 6061 
Galvanized
Precious Metals
Stainless Steel .030-.060
Clad Materials
Sensitive Materials
Shelf Life materials
Raw Material FormsSheet
Plate
Bar
Tube
Typical Sheet Metal ProductsEnclosures
Boxes
Brackets
Raceway
Mounting
Heat Spreader
Plate
Panel
Chassis Plate
PC Board Mount
PC Board Bracket
Heatsink
Filter Tray
Support
Motor Mount
EMI Filter Frame
Case
Base
Rack
Cabinet
Weldment
Handle
Electromagnetic Shielding
Components
Heat Transfer Products
Headers
Baffles
Return Tank
Coolant Divider
Header Tube
Header Pipe
Oil Cooler
Air Cooler
Separator Sheet
Corrugated Plates
Thermal Plates
Flange Plate
Base Tube Plate
End Plate
Side
Latching Post
Dimpled
Braze Fixture
Center Frame
End Frame
Skidder Header
Channel
Nose Blocker
Clinched Assembly
Reinforcing Plate
Turbulator
Fluid Plate
Aluminum Braze Sheets
Header Bars
Face Bars
Clad Materials
Half Tubes
Round Tube Headers
Tank Headers
Flange Headers
Mandrel Pierced Round Tube Headers
Radiators
Condensers
In House Additional ServicesNeeds Assessment
Problem Solving
Engineering Support
Engineering
Design
One-stop Project Management
Multiple Production Manufacturing  Processes
Production Work Cells
Assembly
Assembly Work Cells
Sub Assembly
CNC Machining
Hardware Insertion
PEM Insertion
Broaching
Welding
Parts Washing
Spot Welding
Deburring
Wire EDM
Production Surface Grinding
Production Contour Grinding
Production Form Grinding
Jig Grinding
Special Packaging
Modular Fixturing
Custom Fixturing
Quick Change Capabilities
Gaging
Custom Packaging
Inventory Tracking
Lot Controlling
KPI Tracking 
Subcontracted Additional ServicesHeat Treating
Painting
Plating
Polishing
Double Disc Grinding  
FPI
Impregnation
X-Ray Testing
Waterjet Cutting
Inspection ServicesSmart Scope Vision System (270x)
Brown & Sharpe CNC 4-axis CMM
Brown & Sharpe manual CMM
Portable Faro Arm CMM
OGP Optical Comparators
Leica Microscopes
Computerized Linear Height Gage
Virtek Laser Inspection System
Force Gages
Hardness Testers
Inspection Gages
Assembly Simulation
Fit and Function Gages
Pressure Testing
Leak Testing
Quality Standards MetISO 9001:2008
Strong QA Program & Systems
PPAP
FA Inspection
Lot Controlling
CPK Data
Statistical Data Collection
Proven Track Record
Customer Referrals
Customer Testimonials
Inventory ControlJIT Deliveries
Kanban
Blankets
Material Consignment 
Production VolumePrototype (1-500 pieces)
Production (Typically 20 to 5,000 pieces)
(Over 5,0000 pieces may be an opportunity to go to a stamping die)

 

Additional Information


Industries ServedWe serve a variety of Original Equipment Manufacturers in industries including;
Aerospace
Agriculture
Battery
Electrical Components
Emerging Technology
Defense
Food & Beverage
Fluid Power
Heat Transfer
Industrial Components
Medical
Printing
Water Filtration
Auto Powertrain
Builders Hardware
Telecommunication
Power & Hand Tools
Instruments/Measuring Devices
Marine
Appliances
Motors
Engines
Housings
Assemblies
Pumps
Connectors
Casting Company
EfficiencyLean Manufacturing
5S
Production Work Cells
Assembly Work Cells
Continuous Process Improvement
Continuous Cost Reduction
File Formats AcceptedSolidWorks
VISI-Series (3D Modeling)
AutoCAD (with Die maker)
FASTFORM Advanced (Draw and Form Simulation)
DRBLANK
GibbsCAM
Esprit
DXF
DWG
STEP
IGES

 

Applications


1.Designed to protect buildings doorways from accidental damage
2.Fully welded construction for floor mounting - fixings included
3.Extra height posts available on request for embedding into concrete
4.Powder coated in yellow, black or black & yellow as standard
5. Yellow traffic safety reflective stickers

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